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Rising costs force the melamine industry to accelerate intensive development

April 08, 2022

As global resource prices continue to climb, melamine production bases using urea as raw materials are continuously concentrated. With the continuous expansion of the application fields of environmentally-friendly downstream products such as melamine-modified urea-formaldehyde resin adhesives, the demand in the international market has grown steadily and continues to extend downstream. The industry veterans at the just-concluded “Second China Melamine and Downstream Industries Development Promotion Summit” analyzed that the characteristics of the international melamine industrial base, scale, and industrialization are further highlighted, which fully shows that the development of the melamine industry is intensive. The direction is moving and the pace is accelerating.

Increasing concentration of production bases

As crude oil, natural gas and other basic raw materials drastically increased in price, some melamine manufacturers in the United States, Japan, and South Korea stopped production, and production companies in other regions of the world gradually reduced production due to factors such as production costs. Mitsui & Co. More than 50% of Japan's Mitsui has withdrawn from melamine production before February last year.

While some companies stop production or withdraw, international melamine giants are looking for new strategic bases. The Dutch company DSM, the world’s largest melamine manufacturer, announced in October last year that it will strategically adjust its melamine business in Europe within the next one to two years, adopting a joint venture or sales approach, and increase its influence in other regions.

In 2008, the new project of the international giant fully confirmed its strategic intentions. After consulting with a number of domestic companies, DSM eventually reached an agreement with Shanxi Fengxi Fertilizer for the operation of melamine. On February 28 this year, DSM officially announced the establishment of a melamine joint venture company. The Lurgi company's 40,000 tons/year melamine project is expected to be put into production in Russia in June. AMI's 80,000-ton plant in the Middle East is under construction and is expected to start production in 2009.

Wu Haibo, deputy general manager of Sichuan Meiqing Cyanamide Co., Ltd., said that the main global bases for melamine production in the future are: China in Asia, the Middle East, and the Black Sea.

Manufacturers convert themselves downstream

Developing deep-processed downstream products with good market prospects and high added value is an inevitable choice for the development of the melamine industry. Li Jian, director of the Beijing Triazine Xingda Chemical Research Institute, introduced the main characteristics of melamine consumption and product structure in the United States and Western Europe.

U.S. melamine industry has maintained high consumption and high growth in the coatings industry for many years under the strong support of traditional products and innovative surface technology. In addition, the intensive and large-scale production model of the US melamine industry has ensured reliable product quality, and at the same time, it also ensures the company's ability to receive new products and new technologies. Relying on the production of melamine and other related key raw materials, the US melamine industry adopts the method of extending and expanding the industrial chain, expanding the scale of enterprises and developing new products. The development history and product structure of amino resin and its related products of Cytec, USA have the above-mentioned obvious features. Its trademark, Cymel, has more than 50 varieties of downstream products based on melamine as the main raw material. The products cover many types of coating resins, impregnating resins, special additives, adhesives, etc., self-contained and supporting, ensuring that its products are in this The long-term dominance in the application field.

In Western Europe, BASF, Linz, DSM, etc. are both melamine backbone producers and downstream product manufacturers. BASF's 70,000-ton/year melamine was converted into a downstream product on its own, and the internal conversion rate of melamine in Linz was as high as 50%. These backbone manufacturers provide strong technical support for the development of downstream products and technological advancement as well as the expansion of new application areas. The highly commercialized and large-scale production model also guarantees the development of new products, technological progress, and product quality. For example, BAURA's trademark KAURAMIN has more than 30 types of wood glue and impregnated resin, which are mainly made of melamine, and KAURIT's urea-based wood glue and impregnated resin are also available in more than 30 varieties.

Intensification of the pace of intensification

In 2008, international energy prices will continue to rise. Affected by this, some melamine installations are too costly and do not rule out the possibility of continued stoppages and production cuts. The global major melamine consumer markets in Europe, North America, and Southeast Asia have relatively strong demand, and there is a gap in global supply and demand. Yan Haibo said: “This is good news for the melamine industry. Before the new large-scale devices are put into production, the increase in international demand will continue in the coming period.”

The development of the melamine market has also promoted the continuous development of its industrial development. Melamine is mainly used in the production of melamine-formaldehyde resin, which has the advantages of non-toxicity, heat resistance, aging resistance, high gloss, high chemical stability and good electrical insulation. It is widely used in wood processing, plastics processing, papermaking, textiles , leather and other industries. Melamine can be used as a flame retardant, water reducer, formaldehyde cleaner, etc. It is an environmentally friendly product; melamine can also be used as a rubber adhesive, fertilizer synergist, high temperature nitrogen infiltration agent and synthetic anticancer drugs, etc. Widely used chemical raw materials.

According to Zhou Chunguo, technical service manager of DSM (China) Co., Ltd., the development of new application areas will increase the market capacity of melamine. In the long run, international melamine development will maintain its growth trend. The rapid development of this industry will inevitably accelerate the pace of intensification.

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